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Automatic Servo Liquid Filling Machine

Name: Automatic Servo Liquid Filling Machine
Brand: WELL PACK PACKAGING SYSTEMS
Price: 350000.0 INR
Availability: InStock

Price 350000.0 INR/ Unit

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MOQ : 1 Unit

Automatic Servo Liquid Filling Machine Specification

Product Type
Automatic Servo Liquid Filling Machine

Material
Stainless Steel (SS304/SS316 contact parts)

Application
Filling of liquid products in food, pharmaceutical, chemical, cosmetic industries

Packaging Material
Plastic and Glass Bottles

Computerized
Yes

Automatic Grade
Automatic

Control System
PLC based control system with touch screen interface

Drive Type
Servo motor-driven

Voltage
220V / 380V, 50Hz / 60Hz (customizable)

Weight (kg)
Approx. 350 kg

Dimension (L*W*H)
2000 mm x 900 mm x 1800 mm

Capacity
1000-5000 bottles/hour (depending on liquid and bottle type)

Feature
High accuracy, easy operation, quick changeover, and drip-free nozzle system

Color
Silver/Grey

Number of Filling Heads
4/6/8/10 (customizable as per requirement)

Nozzle Type
Auto shut-off, anti-drip nozzles

Filling Accuracy
0.5% or better

Filling Range
50ml - 5000ml (customizable)

Safety Features
Emergency stop, sensor protection, and overload relay

Air Consumption
0.5 - 0.7 Mpa

Conveyor Speed
Adjustable up to 15 meters/min

Power Consumption
2.5 kW

Main Function
Automatic measurement, filling, bottle positioning, and stop-filling when bottle not present

Cleaning System
Automatic CIP (Clean-in-Place) compatible

About Automatic Servo Liquid Filling Machine

Automatic Servo Liquid Filling Machine Description

An Automatic Servo Liquid Filling Machine is a high-precision, fully automated packaging machine designed to accurately fill liquid, semi-viscous, and viscous products into bottles, jars, cans, or containers. The machine uses advanced servo motor technology to control the filling process, ensuring consistent fill volumes, high accuracy, and minimal product wastage. It is widely used in pharmaceutical, food & beverage, cosmetic, chemical, lubricant, and personal care industries. (adinathpharmamachinery.com)

The machine typically consists of a conveyor system, product storage tank, servo-driven filling pumps, filling nozzles, PLC control system, HMI touchscreen, and bottle indexing mechanism. Containers are automatically positioned beneath the filling nozzles, where the servo-controlled system dispenses the preset quantity of liquid with excellent repeatability and speed. (harikrushna.com)

Key Features

Servo motor-driven filling system for high accuracy
PLC and HMI-based operation for easy parameter setting
Suitable for low, medium, and high-viscosity liquids
No BottleNo Fill safety system
Anti-drip filling nozzles to prevent spillage
Quick changeover for different bottle sizes and fill volumes
Stainless steel construction (SS304/SS316) for hygienic operation
Low maintenance and energy-efficient design
High-speed production with consistent output quality (liquidmixingplant.com)

Applications

Suitable for filling:

Drinking water and beverages
Edible oils and lubricants
Syrups and pharmaceutical liquids
Shampoo, lotion, and hand wash
Detergents and cleaning chemicals
Honey, sauces, and other viscous products (adinathpharmamachinery.com)

Advantages

Filling accuracy up to 0.5% (depending on product and machine configuration)
Reduced product wastage
Higher production efficiency
Easy volume adjustment through touchscreen controls
Reliable performance for continuous industrial operation (liquidmixingplant.com)

Short Product Description (for brochure/catalog):

Automatic Servo Liquid Filling Machine is a PLC-controlled, servo-driven filling system designed for accurate and efficient filling of liquids into containers. The machine offers high filling precision, user-friendly operation, minimal wastage, and compatibility with various bottle sizes and liquid viscosities, making it ideal for pharmaceutical, food, cosmetic, and chemical industries. (adinathpharmamachinery.com)

Precision and Versatility for Diverse Applications

This filling machine boasts filling accuracies of 0.5% or better and accommodates various bottle types and sizes, making it ideal for producers in sectors such as food, pharma, cosmetics, and chemicals. The customizable filling heads and range, as well as servo-driven control, ensure users can easily adapt the process for a variety of liquids and applications.

Efficient and Safe Operation

Integrated safety features such as emergency stop, sensor protection, and overload relay prioritize operator well-being. The machine automatically measures and fills liquids, stops filling when bottles are absent, and offers a quick changeover system to enhance productivity while limiting operational risks.

Easy Maintenance and Hygiene

Constructed with stainless steel (SS304/SS316 contact parts), the equipment is designed for durability and easy cleaning. The automatic CIP (Clean-in-Place) compatibility further simplifies regular hygiene maintenance, making it particularly suited for industries with strict cleanliness requirements.

FAQ's of Automatic Servo Liquid Filling Machine:

Q: How does the automatic servo system improve filling accuracy and process efficiency?

A: The advanced servo motor-driven system delivers precise control over filling volumes, enabling accuracies of 0.5% or better. This guarantees consistent fills, minimizes product wastage, and increases throughput, especially when switching between different filling volumes or liquids.

Q: What types of bottles and liquids can this machine handle?

A: This machine accommodates both plastic and glass bottles and can fill a wide array of liquids used in the food, pharmaceutical, chemical, and cosmetic industries. Its filling range (50ml-5000ml) and anti-drip nozzles make it suitable for products of varying viscosity.

Q: When should I use the automatic CIP cleaning feature?

A: The automatic CIP (Clean-in-Place) system should be used routinely after each production run or when switching between different products. It ensures thorough internal cleaning, maintaining hygiene standards and reducing the risk of cross-contamination.

Q: Where can this filling machine be installed?

A: Due to its adjustable voltage options (220V/380V, 50Hz/60Hz) and compact dimensions, this machine can be installed in a variety of production environments, from small-scale laboratories to large industrial facilities, as long as the space and required utilities are available.

Q: What are the main benefits of the drip-free auto shut-off nozzle system?

A: The auto shut-off, anti-drip nozzles prevent leaks and spills during filling, ensuring clean operation and reducing product loss. This feature also enhances product quality and keeps the production area sanitary.

Q: How does the PLC touch screen interface enhance user experience?

A: The PLC-based control system with a touch screen provides intuitive parameter adjustments, real-time monitoring, and easy troubleshooting, making operation straightforward even for less experienced personnel.

Q: What safety measures are built into the machine?

A: The machine features emergency stop, sensor protection, and an overload relay. These ensure immediate halting during irregularities, safeguard against mechanical failures, and protect operators from potential hazards.

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