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Paste Filling Machine
Paste Filling Machine

Paste Filling Machine

Price 350000.0 INR/ Unit

MOQ : 1 Unit

Paste Filling Machine Specification

  • Product Type
  • Automatic Paste Filling Machine
  • Motor Power
  • 1 HP
  • Voltage
  • 220V/380V, 50/60Hz
  • Usage & Applications
  • Food, Cosmetics, Pharmaceuticals, Chemicals
  • Weight
  • Approx. 350 kg
  • Filling Material
  • Paste, Cream, Gel, Viscous liquids
  • Air Consumption
  • 0.4-0.6 Mpa
  • Capacity
  • 20-60 bottles/min (Depends on product and fill volume)
  • Dimension (L*W*H)
  • 2000 mm x 900 mm x 1700 mm
  • Driven Type
  • Electric / Pneumatic
  • Core Components
  • PLC, Motor, Pump, Sensor
  • Packaging Type
  • Bottles, Jars, Tubes, Containers
  • Grade
  • Automatic
  • Filling Range
  • 10ml to 1000ml (Customizable)
  • Automation Grade
  • Fully Automatic
  • Nozzle Quantity
  • 2-8 Nozzles (Configurable)
  • Noise Level
  • < 60 dB
  • Cleaning System
  • Semi-Automatic/Manual CIP
  • Control System
  • PLC Touch Screen Control
  • Bottle Height Range
  • 50-250 mm
  • Safety System
  • Emergency Stop, Safety Sensors
  • Hopper Volume
  • 60 Litres
  • Material of Construction
  • Stainless Steel 304/316
  • Operation Mode
  • Linear
  • Filling Accuracy
  • 1%
 
 

About Paste Filling Machine

Paste Filling Machine Description

A Paste Filling Machine is an automated packaging system designed for accurate and hygienic filling of thick, semi-solid, and highly viscous products into bottles, jars, tubes, cans, and containers. It is specially engineered to handle products such as pastes, gels, creams, and thick sauces with high precision and minimal wastage. The machine is widely used in food, cosmetic, pharmaceutical, and chemical industries.

Working Principle

The machine typically operates on a piston, servo-driven piston, or positive displacement system. The paste is stored in a hopper and drawn into a cylinder, then precisely dispensed into containers through filling nozzles. The entire process is controlled by a PLC system with a touchscreen interface for easy adjustment of filling volume, speed, and cycle time.

Key Features

  • Fully automatic operation with PLC and HMI control system

  • High accuracy filling for thick and semi-solid products

  • Servo-driven or pneumatic piston filling mechanism

  • Stainless steel SS304/SS316 food-grade construction

  • Anti-drip and anti-stringing filling nozzles

  • Adjustable filling volume and speed control

  • Suitable for products with particles (optional configuration)

  • Multiple filling heads for higher production capacity

  • Easy cleaning and quick product changeover

  • Hygienic design compliant with industry standards

Applications

  • Tomato paste and fruit pulp

  • Peanut butter and chocolate paste

  • Cosmetic creams and lotions

  • Hair gel and personal care products

  • Pharmaceutical ointments and gels

  • Adhesives, sealants, and industrial pastes

  • Food and condiment pastes

Technical Specifications (Typical)

  • Filling range: 50 ml to 5000 ml (customizable)

  • Filling accuracy: 0.5% to 1%

  • Filling heads: 2, 4, 6, 8, or more

  • Production capacity: 5006000 containers per hour

  • Power supply: 220V/380V, 50/60 Hz

  • Material: SS304/SS316 stainless steel

  • Control system: PLC with touchscreen HMI

  • Drive system: Pneumatic or servo-based piston system

Benefits

  • Precise and consistent filling performance

  • Reduced product loss and contamination risk

  • High-speed and efficient production

  • Suitable for a wide range of paste viscosities

  • Hygienic, easy-to-clean design

  • Low maintenance and reliable operation

Sample Product Description

The Paste Filling Machine is a high-performance automatic filling solution designed for accurate and hygienic packaging of thick and semi-solid products. Equipped with advanced PLC controls, servo-driven piston technology, and anti-drip nozzles, the machine ensures precise filling, minimal wastage, and smooth operation. Constructed from premium stainless steel, it meets strict hygiene standards and is ideal for food, cosmetic, pharmaceutical, and chemical industries. Its robust design, flexibility, and high efficiency make it suitable for modern automated production lines.



Engineered Precision and Hygiene

Made with high-quality Stainless Steel 304/316, this machine guarantees both robust durability and sanitary operation, essential for handling sensitive materials in food, cosmetics, pharmaceutical, and chemical applications. The hygienic construction paired with efficient cleaning systems helps maintain product integrity batch after batch.


Effortless Control & Versatile Functionality

With a modern PLC touch screen, operators gain absolute control over filling parameters and can easily adjust settings for varying container sizes and fill volumes. Its configurable nozzle system (2-8 nozzles) and customizable filling range (10ml-1000ml) ensure seamless adaptation to different production requirements.


Safe and Quiet Operation

Operating at noise levels below 60 dB and equipped with advanced safety features-such as emergency stop and safety sensors-this linear paste filling machine provides a safe processing environment. Fully automated design increases efficiency while prioritizing operator safety.

FAQ's of Paste Filling Machine:


Q: How does the Paste Filling Machine maintain high filling accuracy?

A: The machine utilizes a PLC touch screen control system that manages precise operation of its nozzles and core components, such as the pump and motor. This advanced automation enables consistent filling with an accuracy rate of 1%, minimizing product wastage and ensuring reliable results for every batch.

Q: What type of products can be filled using this machine?

A: The Paste Filling Machine is designed for handling a variety of viscous materials, including creams, gels, pastes, and other thick liquids. It is ideally suited for applications in the food, cosmetics, pharmaceuticals, and chemical industries.

Q: Where is this machine commonly used?

A: Typically, this filling machine is utilized in production facilities for food processing, cosmetics manufacturing, pharmaceuticals, and chemical products. Its versatile design makes it suitable for efficiently filling bottles, jars, tubes, and containers with viscous materials.

Q: What are the cleaning options for this filling machine?

A: The machine offers both semi-automatic and manual clean-in-place (CIP) systems, enabling efficient and flexible cleaning routines. This minimizes downtime between production cycles and helps maintain stringent hygiene standards.

Q: When should I configure more nozzles on the machine?

A: If you need higher throughput or are working with production runs requiring faster filling rates, configuring the machine with additional nozzles (up to 8) enables the simultaneous filling of multiple containers, increasing overall efficiency.

Q: What are the main benefits of using this automatic filling machine?

A: Key benefits include precise dosing, high-speed operation (up to 60 bottles per minute depending on volume and product), full automation for reduced labor, robust safety systems, adaptable filling ranges, and compliance with strict hygiene standards for sensitive applications.

Q: How is operator safety ensured during machine operation?

A: The system incorporates an emergency stop function and multiple safety sensors that monitor operation in real time. These features prevent accidental hazards and allow for immediate halting of the machinery if necessary, ensuring a safe working environment.

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