Automatic Viscous Filling Machine

About Automatic Viscous Filling Machine

Automatic Viscous Filling Machine Description

An Automatic Viscous Filling Machine is a precision-engineered packaging system designed to fill thick and semi-thick liquids into bottles, jars, containers, and pouches automatically. It is suitable for products with high viscosity, such as sauces, creams, gels, honey, shampoo, lotions, syrups, pastes, and other dense liquid products. The machine ensures accurate filling, minimizes product wastage, and increases production efficiency.

Working Principle

The machine uses piston, servo-driven piston, or positive displacement filling technology to dispense a pre-set quantity of viscous product into containers. Empty containers are automatically conveyed to the filling station, filled with the required volume, and then transferred to the next stage of packaging. The system is controlled through a PLC and touchscreen interface for easy operation and precise adjustment.

Key Features

• Fully automatic operation with PLC-based control system

• High filling accuracy for viscous and semi-viscous products

• Servo-driven or pneumatic piston filling mechanism

• Stainless steel SS304/SS316 construction

• Multiple filling nozzles for higher output

• Anti-drip and anti-foaming filling nozzles

• Adjustable filling volume and speed

• User-friendly HMI touchscreen interface

• Easy dismantling for cleaning and maintenance

• Compatible with various container sizes and shapes

Applications

• Food products: Honey, ketchup, mayonnaise, sauces, jam, peanut butter

• Cosmetics: Creams, lotions, gels, hair products

• Pharmaceuticals: Syrups, medicinal gels, ointments

• Personal care products: Shampoo, conditioner, liquid soap

• Chemicals: Adhesives, lubricants, sealants, detergents

Technical Specifications (Typical)

• Filling range: 50 ml to 5000 ml (customizable)

• Filling accuracy: 0.5% to 1%

• Filling heads: 2, 4, 6, 8, or more

• Production capacity: 5005000 containers per hour

• Power supply: 220V/380V, 50/60 Hz

• Air pressure requirement: 0.40.8 MPa (for pneumatic models)

• Material contact parts: SS304/SS316 stainless steel

Benefits

• Consistent and precise filling results

• Reduced product wastage and spillage

• Increased production speed and efficiency

• Lower labor requirements

• Hygienic and easy-to-clean design

• Suitable for a wide range of viscous products

Sample Product Description

The Automatic Viscous Filling Machine is a high-performance packaging solution designed for accurate filling of thick and semi-viscous liquids. Featuring advanced PLC controls, a servo-driven piston filling system, and multiple filling nozzles, the machine ensures precise volume control, minimal wastage, and high production efficiency. Built from premium stainless steel, it meets industry hygiene standards and is ideal for food, pharmaceutical, cosmetic, and chemical manufacturing applications. Its robust construction, user-friendly operation, and customizable configurations make it an excellent choice for modern production facilities.