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Automatic Viscous Filling Machine

Name: Automatic Viscous Filling Machine
Brand: WELL PACK PACKAGING SYSTEMS
Price: 350000.0 INR
Availability: InStock

Price 350000.0 INR/ Unit

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MOQ : 1 Unit

Automatic Viscous Filling Machine Specification

Weight
Approx. 350-500 kg (varies with models)

Packaging Type
Bottle, Jar, Can, Tub, Drum

Core Components
Filling nozzles, PLC control panel, conveyor system, pneumatic components, motors, sensors, pumps

Voltage
230V/380V, 50/60 Hz, 1/3 Phase

Filling Material
Viscous liquids such as oils, gels, creams, syrups, sauces, adhesives, detergents, lubricants, shampoo, honey, and pastes

Product Type
Automatic Viscous Filling Machine

Filling Range
100 ml to 5 liters (configurable options available)

Motor Power
1 HP to 3 HP (depending on model)

Driven Type
Automatic (electric motor driven)

Dimension (L*W*H)
2000 mm x 900 mm x 1800 mm (customizable)

Capacity
20 to 60 bottles per minute (depending on material, fill volume, and nozzle count)

Usage & Applications
Industrial filling of viscous products in bottles, jars, tubs, and other containers for pharmaceutical, cosmetic, food, chemical, and lubricant industries

Air Consumption
Minimum 6 CFM @ 6 Bar pressure

Grade
Automatic, Food/Pharma Grade Stainless Steel AISI 304/316

Control System
Programmable Logic Controller (PLC) with Touch Screen HMI

Operation Mode
Fully automatic sequence with start/stop controls

Maintenance
Low maintenance, easy-to-clean contact parts

Filling Accuracy
+/- 1% (for standard configurations)

Compatibility
Compatible with hot/cold fill as per product

Container Diameter
30 mm to 120 mm (depending on application)

Filling Heads/Nozzles
2 to 8 heads (depending on model and output required)

Changeover Time
Quick change parts for different container sizes, less than 15 min

Cleaning Feature
CIP (Clean-In-Place) system available as option

Safety Features
Emergency stop button, safety covers, and interlocks

Material Handling
Includes conveyor, bottle positioning guide, and no-drip nozzles

Power Consumption
1.5 kW to 3 kW

About Automatic Viscous Filling Machine

Automatic Viscous Filling Machine Description

An Automatic Viscous Filling Machine is a precision-engineered packaging system designed to fill thick and semi-thick liquids into bottles, jars, containers, and pouches automatically. It is suitable for products with high viscosity, such as sauces, creams, gels, honey, shampoo, lotions, syrups, pastes, and other dense liquid products. The machine ensures accurate filling, minimizes product wastage, and increases production efficiency.

Working Principle

The machine uses piston, servo-driven piston, or positive displacement filling technology to dispense a pre-set quantity of viscous product into containers. Empty containers are automatically conveyed to the filling station, filled with the required volume, and then transferred to the next stage of packaging. The system is controlled through a PLC and touchscreen interface for easy operation and precise adjustment.

Key Features

Fully automatic operation with PLC-based control system
High filling accuracy for viscous and semi-viscous products
Servo-driven or pneumatic piston filling mechanism
Stainless steel SS304/SS316 construction
Multiple filling nozzles for higher output
Anti-drip and anti-foaming filling nozzles
Adjustable filling volume and speed
User-friendly HMI touchscreen interface
Easy dismantling for cleaning and maintenance
Compatible with various container sizes and shapes

Applications

Food products: Honey, ketchup, mayonnaise, sauces, jam, peanut butter
Cosmetics: Creams, lotions, gels, hair products
Pharmaceuticals: Syrups, medicinal gels, ointments
Personal care products: Shampoo, conditioner, liquid soap
Chemicals: Adhesives, lubricants, sealants, detergents

Technical Specifications (Typical)

Filling range: 50 ml to 5000 ml (customizable)
Filling accuracy: 0.5% to 1%
Filling heads: 2, 4, 6, 8, or more
Production capacity: 5005000 containers per hour
Power supply: 220V/380V, 50/60 Hz
Air pressure requirement: 0.40.8 MPa (for pneumatic models)
Material contact parts: SS304/SS316 stainless steel

Benefits

Consistent and precise filling results
Reduced product wastage and spillage
Increased production speed and efficiency
Lower labor requirements
Hygienic and easy-to-clean design
Suitable for a wide range of viscous products

Sample Product Description

The Automatic Viscous Filling Machine is a high-performance packaging solution designed for accurate filling of thick and semi-viscous liquids. Featuring advanced PLC controls, a servo-driven piston filling system, and multiple filling nozzles, the machine ensures precise volume control, minimal wastage, and high production efficiency. Built from premium stainless steel, it meets industry hygiene standards and is ideal for food, pharmaceutical, cosmetic, and chemical manufacturing applications. Its robust construction, user-friendly operation, and customizable configurations make it an excellent choice for modern production facilities.

Advanced Control & Precision Engineering

With a Programmable Logic Controller (PLC) and intuitive touch screen Human-Machine Interface (HMI), operators can effortlessly configure filling parameters for consistent accuracy, achieving a filling precision of +/- 1%. The advanced system supports fully automatic operations and includes start/stop controls for maximum reliability and productivity.

Versatile Container Compatibility & Quick Changeovers

The machine can accommodate a variety of containers-bottles, jars, cans, tubs, and drums-with diameters from 30 to 120 mm. Its user-friendly design allows for rapid changeover between different container sizes within 15 minutes, minimizing downtime and optimizing throughput for diverse production requirements.

Robust Construction & Safety Assured

Constructed with durable food/pharma-grade 304/316 stainless steel, the filling machine delivers reliable, hygienic performance. Enhanced safety features such as emergency stop buttons, transparent safety covers, and interlocks protect operators, while optional CIP (Clean-In-Place) systems ensure swift, thorough cleaning.

FAQ's of Automatic Viscous Filling Machine:

Q: How does the automatic viscous filling machine achieve high filling accuracy?

A: The machine uses precision-engineered filling nozzles in combination with a PLC-based control system to ensure each filling cycle delivers consistent results. This integration enables a filling accuracy rate of +/- 1% in standard configurations, supporting quality control in every batch.

Q: What types of viscous products can be filled using this machine?

A: The machine is designed for a broad spectrum of viscous liquids, including oils, gels, creams, syrups, sauces, adhesives, detergents, lubricants, shampoos, honey, and various pastes. Its robust construction and no-drip nozzles handle challenging consistencies effectively.

Q: When should a clean-in-place (CIP) system be used with the filling machine?

A: A CIP system is recommended when fast and thorough cleaning of internal components is necessary, particularly for frequent product changeovers, stringent hygiene requirements, or processing of food and pharmaceutical products. The CIP option streamlines sanitation without disassembly.

Q: Where can this machine be applied in industrial settings?

A: This filling solution is ideal for industrial-scale operations in the pharmaceutical, cosmetic, food, chemical, and lubricant sectors. It's capable of filling a variety of packaging types, such as bottles, jars, tubs, cans, and drums, enhancing versatility and output across different production lines.

Q: What is the process for switching between different container sizes?

A: Switching containers is straightforward, thanks to quick-change parts and user-friendly adjustments. No specialized tools are needed-the changeover process typically takes less than 15 minutes, ensuring minimal production downtime when adapting to new packaging requirements.

Q: How does the machine benefit operators and production managers?

A: The automated design simplifies operation through a user-friendly touch screen, reducing manual intervention and training requirements. Its rapid changeovers, low maintenance, and robust safety features collectively boost production efficiency while minimizing operational risks.

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