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Sauce Filling Machine

Name: Sauce Filling Machine
Brand: WELL PACK PACKAGING SYSTEMS
Price: 350000.0 INR
Availability: InStock

Price 350000.0 INR/ Unit

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MOQ : 1 Unit

Sauce Filling Machine Specification

Capacity
2000-4000 bottles/hour (depending on filling volume and product viscosity)

Dimension (L*W*H)
2300 x 1500 x 1900 mm

Product Type
Automatic Sauce Filling Machine

Weight
Approx 700 kg

Air Consumption
0.6 m3/min

Core Components
Motor, PLC, Pump

Voltage
220V/380V, 50/60Hz

Packaging Type
Bottle, Jar, Plastic Bottle, Glass Bottle

Driven Type
Electric

Usage & Applications
Sauce, paste, viscous liquid filling in bottles or jars; food & beverage industry

Filling Material
Ketchup, Tomato Paste, Chili Sauce, Soy Sauce, Honey, Sauces, Liquid Paste

Filling Range
100 ml to 1000 ml (adjustable)

Motor Power
2.5 kW

Grade
Automatic, Food Grade

Safety System
Emergency stop, safety doors, and alarms

Suitable Bottle Diameter
40-90 mm

Frame Material
304 Stainless Steel

Control System
PLC touch screen with user-friendly interface

Hopper Volume
60 Liters

Filling Accuracy
1%

Language Support
Multi-language touch screen

Suitable Bottle Height
80-250 mm

Cleaning System
CIP (Clean in Place) compatible

Conveyor Speed
Adjustable

Nozzle Type
Anti-drip stainless steel nozzles

About Sauce Filling Machine

Sauce Filling Machine Description

A Sauce Filling Machine is an advanced packaging solution designed for the accurate and hygienic filling of sauces, pastes, and other viscous food products into bottles, jars, pouches, and containers. Engineered to handle products with varying thicknesses and particulates, the machine ensures precise filling, minimal wastage, and high production efficiency. It is widely used in food processing plants, condiment manufacturing units, and packaging industries.

Working Principle

The machine uses piston, servo-driven piston, or volumetric filling technology to dispense a pre-set quantity of sauce into containers. Empty containers are automatically positioned under filling nozzles, where the product is filled with high accuracy. Anti-drip nozzles prevent spillage, while the automated conveyor system transfers filled containers to capping and labeling stations.

Key Features

Fully automatic operation with PLC and touchscreen controls
High filling accuracy for thick and semi-viscous sauces
Servo-driven or pneumatic piston filling system
Food-grade SS304/SS316 stainless steel construction
Anti-drip and anti-stringing filling nozzles
Suitable for sauces with or without small particulates
Adjustable filling volume and filling speed
Multiple filling heads for increased productivity
Easy cleaning and maintenance
Hygienic design compliant with food safety standards

Applications

Tomato ketchup
Chili sauce
Soy sauce
Barbecue sauce
Pizza and pasta sauces
Mayonnaise and dressings
Chutneys and condiments
Food processing and packaging industries

Technical Specifications (Typical)

Filling range: 50 ml to 5000 ml (customizable)
Filling accuracy: 0.5% to 1%
Filling heads: 2, 4, 6, 8, or more
Production capacity: 5006000 containers per hour
Power supply: 220V/380V, 50/60 Hz
Product contact parts: SS304/SS316 stainless steel
Control system: PLC with HMI touchscreen
Conveyor system: Integrated automatic conveyor

Benefits

Precise and consistent filling results
Reduced product wastage and spillage
Increased production speed and efficiency
Hygienic and food-safe operation
Suitable for a wide range of sauce products
Reliable performance with low maintenance requirements

Sample Product Description

The Sauce Filling Machine is a high-performance automatic filling system designed for accurate and hygienic packaging of sauces, condiments, and viscous food products. Equipped with advanced PLC controls, servo-driven filling technology, and anti-drip nozzles, the machine delivers precise filling volumes, reduced product loss, and high production output. Constructed from premium food-grade stainless steel, it complies with industry hygiene standards and is ideal for food processing companies seeking efficient, reliable, and customizable filling solutions. Its robust design and user-friendly operation make it a valuable addition to modern packaging lines.

Advanced Control for Simplified Operation

With its PLC touch screen interface, this filling machine offers an intuitive, user-friendly experience for operators at all skill levels. The control panel supports multiple languages, allowing seamless integration into facilities worldwide. All machine functions and parameters can be adjusted effortlessly from the touchscreen, ensuring accurate and consistent performance regardless of the complexity of the production line.

Precision and Hygiene You Can Trust

Featuring anti-drip, stainless steel nozzles for clean, mess-free bottling, this machine delivers high filling accuracy at 1%. The entire frame is crafted from durable 304 stainless steel, meeting rigorous hygiene and food safety requirements. Additionally, the CIP-compatible cleaning system streamlines sanitation, minimizing downtime between batches and safeguarding product quality.

Flexibility Meets High Throughput

Designed for versatility, the machine accommodates bottle sizes with diameters from 40-90 mm and heights from 80-250 mm. Its adjustable filling volume (100-1000 ml) and flexible conveyor speed allow for production rates of up to 4000 bottles per hour, supporting bottles and jars made of glass or plastic. This adaptability makes the machine suitable for a broad range of sauces, pastes, and other viscous liquids in the food and beverage industry.

FAQ's of Sauce Filling Machine:

Q: How does the PLC touch screen interface simplify operation for users?

A: The PLC touch screen provides a clear, intuitive interface where operators can easily adjust settings, monitor machine status, and change languages without needing technical expertise, making the system highly user-friendly and accessible in global production environments.

Q: What is the cleaning process for this sauce filling machine?

A: The machine is compatible with CIP (Clean in Place) systems, allowing thorough interior cleaning without disassembly. Operators can initiate the cleaning cycle from the PLC interface, ensuring hygiene standards are maintained with minimal manual intervention.

Q: When should the adjustable conveyor speed be used?

A: Adjusting the conveyor speed helps match production rates with changes in filling volume, product viscosity, or packaging type to optimize efficiency and prevent spillage or slowdowns, especially during product changeovers or when accommodating different bottle sizes.

Q: Where can this sauce filling machine be used effectively?

A: This machine is ideal for use in food and beverage manufacturing facilities requiring efficient, hygienic, and precise filling of sauces, pastes, and viscous liquids into bottles or jars, supporting packaging for both glass and plastic containers.

Q: What types of products can be filled using this machine?

A: The machine is designed to handle a variety of viscous food products such as ketchup, tomato paste, chili sauce, soy sauce, honey, as well as other sauces and liquid pastes, ensuring versatility across many product lines.

Q: How does the anti-drip nozzle design benefit the filling process?

A: The anti-drip stainless steel nozzles prevent product wastage and maintain a clean filling environment by ensuring each dose is delivered precisely without dripping or mess, enhancing both hygiene and production efficiency.

Q: What safety features are included with this filling machine?

A: For operator safety, the machine is equipped with emergency stop controls, safety doors, and alarm systems, all designed to provide prompt responses in case of malfunctions or emergencies, ensuring a secure working environment.

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